Graders

What are Road Graders?

A heavy equipment operator can be many things, and their workday is very different, depending on what kind of machine it is they are working with. One such machine is the road grader, which is also known as a motor grader, and its job is to create a smooth, flat surface. It does this using a centrally mounted blade that sits behind a single front axle and in front of the double rear axles.

It is the elongated appearance of road graders that makes them so easy to recognize though, with the cab and rear axles sitting with the rear-mounted motor, and the front wheels held a long way in front on an arched chassis that allows room for the blade itself. One of the more unusual-looking machines you will find on-site, they have been refined to the point that they are perfectly designed for the job they do.

Graders are mostly used for road building and road maintenance, where they create the flat, even surface that asphalt is laid on top of. As you can imagine, this is precision work, requiring a careful operation to obtain the perfect grade required for the project. Following precise location and height measurements to deliver the foundation for the best possible road surface. That means creating a crown and slope, the gentle curve of the road from the high point centrally down to either side, that enables proper drainage. That slope needs to be around a half inch per foot, so you can see the kind of skill required to be able to do that right.

To do that effectively means experience, and the experience required to do that comes over time. However, for many road grader operators, gaining that experience comes from using the machines in more general work.

That includes earthmoving and spreading, fine grading on site, clearing debris, and even snow removal. For new operators, these aspects of road graders provide valuable experience while building confidence in their own skills, requiring a little less precision than road grading itself. This means that the road grader operator has varied work experience, with various tasks that all present different challenges.

While different tasks that road graders can be used for present different challenges for the operator, in every case, the ability to balance all aspects of the machine, including the blade angle, moldboard position, front wheel angle, and speed of the machine, to get the right outcome to require a skillful touch and a real understanding of the machine itself. Getting the best out of a road grader is certainly a challenge, but with a variety of jobs and the satisfaction that comes with a job well done when you see a beautifully finished roadway, it is a rewarding machine to operate as well.

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GPS guidance for heavy equipment

Advances in technology happen in almost every aspect of our lives today, it is no surprise that for heavy machinery operators, there have been several in the last decade or so. One such advance, GPS location technology, first appeared in dozers and motor graders and quickly became an integral part of the day-to-day operation of those machines. By combining that precision location data from satellites, and the latest 3D topographical plans of a site, operators could be sure they were taking just the right amount of soil or dirt away at exactly the right location. The technology enhanced the operator’s skills and delivered improved performance across the board.

While the technology is advanced and is able to use satellite data for precise measurement in real-time, the way the systems actually work is straightforward, making it a practical application on any site. For dozers or motor graders, a receiver antenna is placed on the blade, or more often today, built into the machine at suitable points, with the system getting real-time adjusted position data from base stations set up on site. A 3D topographical map of the site is loaded up and displayed on the machine’s monitor, and overlaid with the required cut data, or it can even allow the GPS to guide the blade to create the grade as required.

Future of GPS

What this means for operators is more accuracy, safer operation, and more efficiency. Operators cut where needed, to the right depth every time, saving time and money by adding efficiency. But not only that, because the operator has all the data required, having people around the machines guiding them is no longer necessary, and that itself is a safety benefit.

While initially this system was just used for dozers and graders, it is now appearing in many other heavy machines, including excavators, and while some industries are wary of technology-changing things, for the heavy machinery operator this is definitely a good thing. Having precise location control is not only useful for material removal, but it also enhances situational awareness for all operators, it is a tool that really gives operators the ability to deliver improved performance on any site.

With GPS appearing on more and more heavy machinery, operators need to become familiar with the technology to get the most out of it, but when they do, a safer, more efficient, and less stressful operating experience means that for operators all over the country, whether working with dozers, excavators or haul trucks, GPS technology is improving the working day. In a time where technological advances are often seen as a potential threat to workers, GPS stands out as an advanced tool that works with the operator, improving performance while increasing safety, and allowing the operator to really make the most of their own skills.

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Machines of every size

Working as a heavy machine operator is a varied career, every new site or project is different, not just in surroundings, but the machines that you can be operating. When we think about the different machines that are found in today’s industry, there are huge differences in size and ability, but what do they all do?

Skid Steers

Although they come in several sizes, skid steer loaders are some of the smaller machines you regularly see on sites. Extremely popular, these multi-use machines are primarily used for loading material onto trucks, with the bucket able to be lifted high over the operator’s cab. Today there are dozens of attachments available for these machines, including forklifts, planers, augers, and so on, meaning that these small but versatile machines are found on nearly every site you will visit today. For rough or muddy conditions, you will often see tracked versions, the track loader, used in similar ways.

Excavators

Whether a standard, large excavator, or the smaller compact type, excavators, or track-hoes, are perhaps the most recognizable heavy machinery around, and on most sites, a full-size excavator will be one of the largest machines in use. With its long arm and bucket, the tracked vehicle is designed to lift or dig material, and transport it to another point, be that a different area or loaded onto a truck. The tracks provide traction that makes them really suitable for rough terrain, and you will often find these machines fitted with tree shears or specialized grapples for removing trees on logging sites. The smaller, mini machines are very popular for small construction jobs, working in backyard plots or other restricted access areas.

Backhoe

Built to dig, carry and load material, the backhoe is a versatile machine common on almost any site. With a backhoe arm at the rear, essentially a smaller version of the excavator’s arm, and a loader bucket in the front, the backhoe can carry out the tasks of two other machines at once. In size, it is much bigger than the skid steer loaders and can carry larger loads, but smaller than an excavator, although this makes it more maneuverable for precise excavation work. As a do-it-all machine, a backhoe is one you will find on almost any construction site in the country.

Dozers

Tracked for the ultimate versatility in any conditions, dozers are designed to move soil or rock, by pushing it. Size depends on horsepower, some dozers can be extremely large, depending on the amount of material that is needed to be moved and the site itself. Dozers can often be fitted with extra equipment in addition to the blade at the front that is used to push the soil and rocks, with a ripper attachment at the rear used for moving rocks that are embedded into the ground, and often a winch, which can be used for removing stumps or other obstructions.

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Grader Operator – Making The Grade

One of the essential pieces of heavy equipment in most municipalities is a motor-grader. The grader operator operates a long blade that is dragged along the surface of a gravel road to keep it level. It also becomes a snow plow in the winter in some cases. This process is necessary for any area that has a need for roads to be smooth and clear.

Graders prepare the surface for asphalt, fine-tune the curves in the highways, level the ground for the pouring of concrete, and much more. They don’t do a lot of different things, like a backhoe, but they sure do what they are designed to do and they do it to perfection if the operator is skilled. Any time a smooth flat surface is needed, the blade of the grader can scrape that surface to a beautiful finish.

Many rural areas depend on the grader operator to keep the roads in shape. Construction companies, mining operations, and other industries rely on graders, too. Good grader operators are never without a possible job because so many places rely on this functional machine.

Need Skilled Grader Operator

The grader isn’t a machine that does the job alone. The way it is operated has a direct effect on the way the surface is scraped. It’s like the difference between an amateur trying to finish cement and the professional who gets that surface perfect — the same trowel might be used, but the difference is obvious.

The way to begin developing the skill a grader operator needs is by taking the time to be trained at ATS Heavy Equipment Operator Training School. There isn’t a better way to get the fundamental skills and in-depth knowledge of heavy equipment operation that ATS offers in the heavy equipment operation programs.

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Thinking Of Perfection? Think finish grader

Finish graders apply the finicky final touches to a surface to get it perfect. That smooth runway and carefully cambered road is due to the skill of an experienced finish grader. The bulldozer started the job, but the grader will finish it and get it ready for asphalt or whatever comes next. It’s an important step in the construction process and you aren’t going to be able to do that job right out of training school because it takes more than a few weeks to get the skill to do it to the precise angles on the engineer’s plan.

It used to be harder for a finish grader to get it perfect but now there’s additional tools like GPS and laser leveling to help them do their job. It still takes that seat-of-the-pants skill, though, that no amount of tech tools can replace. Graders are in demand for roadwork, leveling ground at construction sites, and even snow removal, so the paycheck can go into the winter months.

If a grader operator has been poorly trained, the foundation is pretty shaky for their skill building. It isn’t that perfect, level surface that you need to do the next step. You could think of it this way; getting your heavy equipment training at ATS is like the final leveling of a finish grader clearing the way for the next process to be done on the project. You get the training and the certifications that prove you know your stuff, then an entry level job will allow you to build up those skills to become the grader operator the boss looks for when perfection is required.

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Where To Find A Grader Job

Graders come in handy in a lot of ways. They are those big machines with a blade on the front that is often used to level roads and other areas so that they aren’t so rough and bumpy. I’ve seen farmers use them to grade their gravel lanes so that getting in and out of the farm isn’t so difficult for their sedans and pick up trucks. But for industrial uses, graders are often one of the most important pieces of heavy equipment on the work site.

Construction companies often use graders to level out areas where a building will take place. If a home is going to be built, an apartment complex constructed, or a large commercial building even, then the ground where it will stand will need to be flattened. That’s a good use for a grader.

In colder areas, especially in northern states and Canada, graders are used to push snow off the streets in winter months.

Cities, municipalities, states, and even the federal government all use graders when building roads. From city streets and county roads to federal highways and interstates, road surfaces need to be leveled and smoothed before concrete or asphalt can be laid. In the northwest, logging companies need to smooth out pathways for logging trucks. Graders come in handy for that task.

Rural areas in all parts of the country use graders for improving gravel and dirt roads. Over time, and through harsh weather conditions, such roads can get rough.

There are a lot of uses for graders and a lot of opportunities for grader operators to earn a wage. This is the perfect time to start looking into training so that you can find the right opportunities in your area.

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The Heavy Equipment Team That Goes Into Building Our Roads

Building a new road is a fairly complex job, more so if the ground is covered with vegetation. If you were to take some time to watch a new road being built, you would be surprised at the equipment that is used to undertake the job from start to finish. The heavy equipment used includes:

  • Bulldozer – the bulldozer is the first piece of machinery used in most construction work. The bulldozer’s job is to clear the land to be built on. When it comes to new roads, the bulldozer clears a strip of all vegetation and rocks and begins the levelling process.
  • Loaders – loaders are used throughout the project to move earth and rocks. They are predominantly used initially to load excess earth into dump trucks for removal.
  • Dump Trucks – whilst not really heavy equipment, dump trucks play an integral role as they are used to cart waste away and to cart in loads of road base used to build up the new road.
  • Graders – graders perform the finishing work, ensuring the new road is smooth and has the right gradient to allow for water run-off.

Other equoipment used include water trucks that damp down the road base, rollers that are used to compress the road base, and specialist heavy equipment that lays the sealant to the prepared base. Like most modern production lines, each part plays their role to a timetable, ensuring a smooth completion of the job.

With new roads being constantly built around the nation, there is always plenty of work for those who operate heavy equipment. If you’re looking for a career as a heavy equipment operator, building new roads is rewarding in many ways, including financial and job satisfaction. You can become a part of one of these teams with as little as three weeks heavy equipment operator training.

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Heavy Equipment Careers Full Of Job Satisfaction

There’s a lot of satisfaction gained in a career as a heavy equipment operator. In most cases, you can really see what you have achieved at the end of the day. Consider a bulldozer operator, at the end of the day, they can look back at all the earth they have moved. For a grader operator, there’s a perfectly graded stretch of ground, perhaps the base for a new road. Loader operators can look back at all the dirt they have moved. When a project has been completed, there’s a new road to drive on they can say they helped to build, or a new school, hospital or housing project. The role of a heavy equipment operator is tangible – you can see the results of your work, and in most cases, those results are there to see for decades.

Job satisfaction goes beyond results. There’s the satisfaction a heavy equipment operator gains whilst working. It’s not until you get in the operator’s seat and commence moving dirt that you realize how powerful heavy equipment is – and that includes the little babies like skid steer loaders. A bulldozer is a beast that can push tons of earth around each day, and as an operator, you can feel that power at your fingertips. Heavy equipment operators don’t need power trips. Every trip is already full of power, and plenty of it too.

What may surprise many is that modern heavy equipment is so easy to operate. You can learn to operate a range of heavy equipment in as little as three weeks, and we are talking about being work ready after three weeks. With a little more experience on the job, heavy equipment operators can bring home good monthly pay checks, easily covering the costs of their training.

If you want a career that’s full of job satisfaction, then consider a career as a heavy equipment operator. It’s one job where you can proudly state your being well paid to move the earth.

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Bulldozers Come In All Shapes And Sizes

The concept of a bulldozer is very simple – place a strong motor at one end and blade at the other and then set the equipment to work pushing dirt. Road graders owe part of their original design to bulldozers. Where a road grader differs is in the placement of that blade – instead of being at the front, it is slung beneath the vehicle. A road grader still does the same job, pushing dirt, except it does it with more finesse, and to fine measurements.

You can still find old tractors with blades attached, and for simple tasks around the farm they do fine. Commercially built bulldozers come in a wide range of sizes, including giants that are used in mines and on large scale projects. The world’s largest bulldozer is the Komatsu D575A. This dozer can shift 90 cubic yards of dirt in a single sweep using a standard blade, and 125 cubic yards per sweep using the largest blade available – now that’s a lot of dirt. As a comparison, the most common bulldozer in use is the Caterpillar D9. This machine can move around 22 cubic yards per sweep or about a quarter of the load that a D575A can move.

At the opposite end of the scale is the world’s smallest bulldozer, sometimes referred to as a calfdozer. These are not common dozers although they can be found in underground mines, in forestry areas, and as snow plows, especially around ski resorts.

No matter the size, these bulldozers all have one thing in common – they are designed to push dirt (or snow) around. Furthermore, their operation is almost identical, given that each brand of bulldozer has slightly different operation methods. Once you have learned how to operate a bulldozer, size becomes irrelevant – those skills are easily transferable. What’s you’re preference? Driving a huge D575A, a standard D9, or perhaps a calfdozer? Gain the skills the choice becomes yours.

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How To Protect A Heavy Equipment Career From Market Slumps

Every sector of the market goes through a process of peaks and troughs. Sometimes the economy is booming and there is a high demand for workers. At other times, as we have seen in the recent past, there is a slump in the economy and work can be hard to find. Of course, there are often times when one sector of the market appears to buck the trend with demand for workers remaining high despite a market slump. Unfortunately, there are many workers who are not in a position to protect themselves from market slumps – they end up on merry-go-round swinging from plenty of work to no work at all. Heavy equipment operators are not immune from these market swings, although it is interesting to note that demand has remained high over the last couple of years.

Heavy equipment operators can protect themselves from these market (and sometimes seasonal) swings. The easiest way is to simply diversify your talents. Rather than being a master of one type of equipment with a little bit of knowledge of others, become a master of as many different types of equipment as possible. It is also advisable to add truck driving skills (and a commercial drivers license) to your skills list. Other equipment operating skills that could be worth considering include crane operations (particularly mobile cranes) and fork lift trucks.

No sector of the economy is ever totally immune to peaks and troughs. Heavy equipment operator careers can be frustrating at times for those who do specialize in just one type of equipment. The market is fickle and you could find that this month, bulldozers are in high demand, yet next month, no one wants to know a bulldozer operator – the need is on grader operators, or loader operators.

For those just starting out in this industry, start to protect your future from day one of your heavy equipment operator training. If it’s at all possible, gain some knowledge and experience on a range of heavy equipment. When you enter the workplace, aim for a position with an employer that uses a wide range of heavy equipment, and let it be known you want to gain experience on as many different types of equipment as possible. Employers will show a preference for you in the future since you can be moved from equipment to equipment as needed. Protect your heavy equipment from market slumps by diversifying your skills – you’ll hardly ever be out of work then.

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